Concrete Jacketing

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What are the steps for installing concrete jacketing?

1

Surface Preparation and Roughening

The surface is cleaned and roughened to bond the existing and new concrete.
2

Removing Damaged and Loose Concrete

Cracked and weak concrete is removed to prepare a sound substrate.
3

Installing Connecting Reinforcement

Post-installed rebar and shear connectors ensure the existing member and jacket act together.
4

Installing Longitudinal Reinforcement

Reinforcement is installed according to the drawings to increase load-bearing capacity.
5

Installing Stirrups and Transverse Reinforcement

Transverse reinforcement improves shear strength and confinement.
6

Formwork for the Strengthened Member

Formwork is installed to the specified jacket dimensions.
7

Concrete Placement and Grouting

The space is filled with concrete or grout to form the new section.
8

Curing and Final Quality Control

Fresh concrete is cured, and quality, strength and integrity are checked.

Concrete Jacketing by Mahtecsa

Increased loads, changes of use, construction defects, reinforcement corrosion and earthquake damage are among the main reasons structures require strengthening. Concrete jacketing is a reliable reinforced concrete strengthening method that significantly improves load-bearing capacity, flexural and shear strength, and ductility.Mahtecsa Civil Engineering and Concrete Repair Company draws on technical knowledge, practical experience and specialist equipment to design and install engineered strengthening systems in accordance with current standards.

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Concrete Jacketing

The combination of hands-on experience, engineering-driven management, and a commitment to quality enables Mahtaksa to deliver projects with precision, predictability, and consistent adherence to standards.

Types of Concrete Jacketing for Buildings

Column Jacketing

Reinforced concrete jacketing increases column axial and flexural strength and ductility.

Beam Jacketing

Beam jacketing improves flexural and shear strength and load-bearing capacity.

Foundation Jacketing

Foundation jacketing provides additional capacity for the load-bearing system.

Shear Wall Jacketing

Shear wall jacketing improves lateral stiffness and earthquake resistance.

Factors Affecting Concrete Jacketing Costs

Concrete jacketing costs vary between projects according to structural conditions, member dimensions and the scope of work.

Effective factorImpact on cost
Column or beam dimensionsIncrease in operation volume
Amount of rebar consumedIncreasing the cost of reinforcement
Required concrete volumeDetermining the amount of materials
Number of floors of the buildingIncreasing implementation complexity
Project access conditionsImpact on equipment requirements
Need to plant rebarIncreased connection costs
Type of concrete or grout usedImpact on quality and final price

The final cost therefore requires an expert site visit and structural assessment.

Benefits of Concrete Jacketing by Mahtecsa

  • Specialist design and installation – All strengthening stages follow the structure’s conditions and technical requirements.
  • Increased load-bearing capacity – Correct concrete jacketing improves resistance to gravity and lateral loads.
  • Improved seismic performance – Proper strengthening of structural members improves building safety during earthquakes.
  • Standard, high-quality materials – Suitable materials ensure durability and long-term structural performance.
  • Accurate installation to current standards – Every stage, from post-installed rebar to concrete placement, is subject to quality control.
  • Longer structural service life and lower repair costs – Proper strengthening reduces repair and maintenance requirements.
  • Solutions tailored to the structure – Installation methods are selected according to each project’s technical conditions and needs.
  • Continuous supervision and installation quality control – Careful checks throughout execution ensure the project’s final quality and safety.
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Mahtaksa Concrete Structure Repair Services

What We Offer at Fater Sazeh Iranian (Mahtaksa)

Concrete Consulting and Supply

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Frequently Asked Questions
Need Consultation for Your Structural or Civil Engineering Project

Submit your request, and the technical team at Fater Sazeh Iranian will conduct an initial review of your project and contact you as soon as possible to provide consultation and further details.

فرم مشاوره

Building Strengthening with Concrete Jacketing

One primary objective of concrete jacketing is to increase load-bearing capacity and improve building seismic performance. In many projects, structural members were not designed for new loads or have lost strength over time. This method can provide the required strength without complete building demolition. In concrete strengthening projects, engineers first assess the structure, then analyze the results to determine jacket thickness, reinforcement quantity and construction details.

Conditions that increase the need for concrete jacketing include:

  • Adding building stories
  • Changing structural use
  • Original design deficiencies
  • Deterioration and reinforcement corrosion
  • Earthquake damage
  • Increased applied loads
  • Reduced existing concrete strength

Mahtecsa’s complementary services that support concrete jacketing quality include:

Benefits of Concrete Jacketing

Concrete jacketing is one of the most widely used building strengthening methods. Its high compatibility with reinforced concrete structures makes it common in seismic rehabilitation projects.

BenefitsResult
Increased carrying capacityWithstands greater loads
Increased ductilityProper performance in earthquakes
Increased shear strengthImproving structural safety
Increased lateral stiffnessReduce deformation
Increasing the lifespan of the buildingReducing repair costs
Improved connection performanceBetter transfer of forces

Concrete Jacketing Design Based on Engineering Requirements

Concrete jacketing design involves more than increasing concrete thickness. Calculations must consider member dimensions, required load-bearing capacity, applied loads and overall structural behavior.

Key design parameters include:

  • Changes in structural stiffness: Increasing column or beam dimensions increases member stiffness. Structural modeling must account for this to prevent stress concentrations and damage elsewhere.
  • Concrete confinement: Transverse stirrups confine the concrete core and improve member ductility.
  • Anchorage of longitudinal reinforcement: Longitudinal bars must be anchored into the foundation or floor slab to transfer forces correctly.
  • Increased flexural and shear capacity: The main aim of jacketing is to increase member flexural strength, shear strength and load-bearing capacity.

 

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